SUZUKI SV650 REAR SET POWERLET Installation Manual

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Filed Under (Suzuki) by admin on 15-02-2012

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STEP #1 – Remove the seat. See the Suzuki service manual. STEP #2 – Stretch out the wiring harness. Run the harness down the LEFT side of the battery cover, between the frame and the plastic water protectors/inner fender. There is a hole through which the harness may pass, visible when looking down to the left side of the battery cover, and toward the rear [B]. Insert a tie wrap, upward, though the black ring behind the silver footpeg bracket [A]. Let the wire hang down by the rearset for now. Next remove the negative battery connection, followed by the positive battery connection. Route the red lead forward toward the battery through the “notch” on the left side of the battery cover. Connect the red & black wire as follows: RED WIRE = BATTERY POSITIVE BLACK WIRE = CHASSIS GROUND Chassis bolt [D]. Tuck the fuse holder into a cavity in front of the plus terminal of the battery [C] under the battery cover. Ty-wrap the fuse-holder to the nearby wiring. STEP #3 – Apply either dielectric grease or Vaseline to the terminals. The center terminal is plus and the outer ring is negative (see dwg below). Install the fuse in the fuse holder. Connect the red wire to the positive terminal & the black wire to the negative terminal. Use a voltmeter to check if the polarity is correc

SUZUKI SV650/ S PERIODIC MAINTENANCE CHART

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Filed Under (Suzuki) by admin on 26-02-2011

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Item km miles months 1000 6000 12000 18000 24000 600 4000 7500 11000 15000 1 6 12 18 24 Air cleaner Spark plugs Tappet clearance Engine oil Engine oil filter Fuel hose Engine idle speed Carburettor synchronization Evaporative emission control system PAIR air supply system Throttle cable play Clutch cable play Radiator hoses Engine coolant Drive chain Brakes Brake hoses Brake fluid Tires Steering Front forks Rear suspension Exhaust pipe bolt & nut Chassis bolt & nuts – - – R R – I I I – - I I – - – I – - T T Replace every 4 years Replace vapor hose every 4 years – - I – I I I – - Replace every 2 years Clean & lubricate every 600 miles (1000km) Replace every 4 years Replace every 2 years R R R R – - R – I I R I I R I R – Inspect and adjust, clean

SUZUKI SV650 COOLING AND LUBRICATION SYSTEM

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Filed Under (Suzuki) by admin on 04-12-2010

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ENGINE COOLANT At the time of manufacture, the cooling system is filled with a 50:50 mixture of distilled water and ethylene glycol anti-freeze. This 50:50 mixture will provide the optimum corrosion protection and excellent heat protection, and will protect the cooling system from freezing at temperatures above -31 °C (-24 °F) . If the motorcycle is to be exposed to temperatures below -31 °C (-24 °F), this mixing ratio should be increased up to 55 % or 60 according to the figure. A WARNING 204060 80100 Density (%) .. • * You can be injured by scalding fluid or steam if you open the radiator cap when the engine is hot. After the engine cools, wrap a thick cloth around cap and carefully remove the cap by turning it a quarter turn to allow pressure to escape and then turn the cap all the way off . * The engine must be cool before servicing the cooling system. • * Coolant is harmful ; • * If it comes in contact with skin or eyes, flush with water. • * If swallowed accidentally, induce vomiting and call physician immediately. • * Keep it away from children.