Yamaha V-Star 650 REMOVAL AND INSTALLATION MANUAL

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Filed Under (Yamaha) by admin on 10-01-2012

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Instruction sheet 54-600 1 Front head pipe 54-600-01F 1 Rear head pipe 54-600-01R 1 Front heat shield 54-600-02F 1 Rear heat shield 54-600-02R 1 Outlaw muffler 50-103-127 1 Muffler bracket 54-600-40 1 Head flange 54-110-41 7 2″ standard hose clamps 70-100-35 2 1 3/4″ HD Hose clamp 70-100-37 2 5/16″-18 carriage bolts 70-100-10 2 5/16″-18 flange nuts 70-100-15 1 8mm x 1.25 x 25mm flange bolt for front head flange 70-100-09 2 8mm x 1.25 x 20mm bolts /muffler bracket 70-100-05 2 10mm x 1.25 x 35mm bolts 70-100-85 2 Spacer .250 x .438 x .875 50-100-74 2 8mm x 1.25 Flange nut 70-100-22
Disassembly 1. Remove both Allen bolts that hold the muffler together (Fig. 1) . Also Loosen clamp from the front muffler to front head pipe (Fig. 2) , and remove allen bolts from rear head pipe and remove in one peace carefully (Fig. 3) . Figure 1 Figure 2 Figure 3 2. Once the two mufflers are removed with the rear head pipe, remove bracket by removing two 8mm bolts as shown and remove bracket. (Fig 4) Figure 4
3. Remove spring from brake light switch to the brake rod located on the right side footrest. (Fig 5) Figure 5 4. Remove two bolts holding the footrest, and brake pedal (Fig. 6) . Carefully rest right side footrest on the floor or you can use a two by four to rest the footrest onto. Figure 6

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