Kawasaki Voyager 1700 Hitch Removal both saddlebags and Installation Instructions

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Filed Under (Kawasaki) by admin on 08-05-2012

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Remove the seat. Remove both saddlebags by removing the 3 bolts shown below Remove the plastic liner in the bottom of the trunk by gently pushing in on the center of the plastic clips Once the liner is removed remove the trunk rear light assembly by removing the 4 black screws in side the trunk and 4 on the bottom side of the light assembly. Unplug the light assembly and set it aside. Remove the bolts for the trunk Have a friend hold the trunk up and remove the 4 screws (two on each side) for the side trim Put the bolts back inside the trunk and tighten finger tight to make sure it does not fall. Remove the remaining side trim screws, 5 on each side, and remove the side trim and set it aside Remove 2 bolts from the saddle bag supports. Place the side plate mounting bracket behind the saddlebag supports and replace the two bolts you removed in the previous step. (We recommend using a few drops of Loctite). Do this step for both sides of the bike. Place the side plate behind the mounting bracket and attach the side plates to the mounting brackets with the two bolts supplied with the hitch (We recommend using Loctite on this step) Repeat this step for both sides of the bike

Kawasaki Voyager Installation And Removal Manual

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Filed Under (Kawasaki) by admin on 25-10-2010

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Review entire installation manual Remove saddle bags and rear fender cover Modify rear fender bolt slots Install receiver hitch and double check all bolts Remount saddle bags Assemble InstaTrike hitch cart Attach InstaTrike to motorcycle via receiver hitch Attach leanstop brace bolts to receiver hitch Align InstaTrike wheels Double check all bolts for tightness Test ride InstaTrike slowly in an open area to familiarize yourself with handling characteristics Receiver Hitch Installation INSTALL ALL BOLTS AND BRACKETS LOOSLEY UNTIL ALL COMPONENTS ARE IN PLACE! 1) Place motorcycle on its center stand 2) Remove saddle bags and rear fender 3) At the bottom of the rear fender locate two bolt slots. (bolts were removed from these when rear fender was removed) Open the front end of these slots in order to remount fender. 4) Replace bottom fender bolts about 2 or 3 turns. This is necessary to be able to remount rear fender. 5) Attach bracket A to motorcycle. Locate two threaded holes (6mm) near the top of the sub frame. Bolt top of bracket A to these holes. ( bolts provided ) 6) Attach bracket B ( left side ) / C ( right side ) to motorcycle by replacing the bolt that holds the muffler to the frame and vibration absorber with the new bolt provided. Bracket B/C mounts on the outside of the large chrome washer. 7) Attach brackets A, B, C to the hitch ( top ) 8) Replace rear fender 9) Attach brackets D and E to the motorcycle sub frame with U- bolts provided. Attach brackets to hitch. 10) Tighten all bolts and double check. 11) Reinstall saddle bags